BARUNSWAY
Burner Momentum & Combustion Diagnostics · Industrial Kiln Engineering Platform
BURNER CALC PRO
Industrial Kiln Combustion & Aerodynamics Suite
Power Output
—
MW
Burner Thrust
—
Newton (N)
Spec. Momentum
—
N/MW
Momentum %m/s
—
Lp% × C
CSI Score
—
/ 100
Burner Configuration & Nozzle Geometry
Key formulas: Thrust (N) = Mass Flow (kg/s) × Velocity (m/s) | Spec. Momentum = Thrust / MW | Velocity C = 4√Ps
Nozzle Velocity C
—
m/s
Burner Thrust
—
N
Specific Momentum
—
N/MW
Primary Momentum
—
%m/s
Flame Zone
—
classification
Kiln Operating Parameters
Production & Kiln Geometry
🔵 = auto-calculated field
AUTO
AUTO
Calciner auto-adjusts to balance 100%
AUTO
Fan Systems
Recommended: 2.0–2.4 Nm³/kg
Gas Analysis & Combustion Quality
Target: 2.5–3.5%
Temperature Profile & Advanced Diagnostics
Target: 1380–1480°C
Target: 900–1050°C
<250°C normal; >350°C critical
Target: −2 to −4 mmWC
Target: −3 to −8 mmWC
<120°C = excellent; >200°C = poor
Anemometer Air Measurement (Primary Air)
Note: Measured air is automatically converted internally to Normal conditions (Nm³/hr at 0°C) and true mass flow (kg/s) for aerodynamic calculations.
Measured Primary Air
—
Nm³/hr (Corrected)
Mass Flow Rate
—
kg/s
Primary Air Lp%
—
%
Fuel Parameters & Thermal Power Calculation
Solid Fuel Selection & Matrix Configuration
Define Mix Percentages (Must sum to 100%)
—
Target: <15% R90
Target Specific Momentum for selection: Loading...
Alternative / Support Fuel
Burner Power Output
—
MW
Heat Release
—
Gcal/hr
Total Stoic Air
—
Nm³/hr
TSR Calculated
—
%
Technical Results & Combustion Diagnostics
Burner Thrust
—
Newton (N)
Specific Momentum
—
N/MW
Burner Power Output
—
MW
Stability CSI
—
/ 100
Primary Momentum
—
Lp% × C
Heat Density
—
MW/m² tip area
Cooler Air Specific
—
Nm³/kg clinker
SPECIFIC MOMENTUM & AERODYNAMIC ZONE (N/MW)
—
04.05.5──OPTIMAL──8.510.012+
THERMAL POWER & ADV. AERODYNAMICS
COMBUSTION STABILITY & FLAME DENSITY
PRESSURE & VELOCITY PARAMETERS
KILN PROCESS CORRELATION
FAN LOADING & DRAFT ANALYSIS
TEMPERATURE PROFILE ASSESSMENT
COOLER AIR & RECUPERATION
DEVIATION ANALYSIS — WARNINGS & INTELLIGENT RECOMMENDATIONS
Burner Tip Cross-Section Diagram
Industry Standards & Reference Benchmarks
International cement kiln burner standards — for engineering reference
SOLID FUEL SPECIFIC MOMENTUM REQUIRMENTS
| Fuel Type | Volatile Content | Recommended Fan Pressure | Target Flame Momentum | Combustion Profile / Air Split Strategy |
|---|---|---|---|---|
| Lignite / Brown Coal | >40% | 150–250 mbar | 6.0–8.0 N/MW | Flashes off very quickly. Low momentum prevents short over-intense thermal peaks. |
| Bituminous Coal | 20%–35% | 200–350 mbar | 7.0–10.0 N/MW | Standard baseline fuel. Balanced, stable flame shaping for robust coating. |
| Anthracite Coal | <10% | 250–500 mbar | 10.0–14.0 N/MW | Difficult ignition root. High velocity axial slots needed to induce gas recirculation. |
| Petroleum Coke (Petcoke) | <10% (High S) | 300–700 mbar | 11.0–15.0 N/MW | Very low reactivity. Requires heavy mechanical shearing to eliminate structural reducing zones. |
BURNER CALC PRO
INDUSTRIAL KILN COMBUSTION & AERODYNAMICS SUITE
Technical Combustion Report
Burner Performance, Aerodynamics & Kiln Process Correlation
Report ID: —
01 — BURNER & KILN INPUT SUMMARY
02 — FUEL & COMBUSTION DATA
03 — THERMAL POWER & AERODYNAMICS
04 — FLAME & COMBUSTION ASSESSMENT
05 — DRAFT, FAN ANALYSIS & THERMAL BEHAVIOUR
06 — KILN PROCESS CORRELATION
07 — COOLER AIR & RECUPERATION ANALYSIS
08 — DEVIATION ANALYSIS & INTELLIGENT RECOMMENDATIONS
09 — OPERATOR REMARKS & NOTES
—
barunsway.com · Burner Calc Pro v9.0 · Report ID: — · Generated: —