Fluid Mechanics -

BARUNSWAY — Fluid Mechanics & Gas-Flow Engineering

Fluid Mechanics & Gas Flow Engineering

Master cement-plant gas-flow engineering through interactive 3D simulations, live calculations and AI-guided learning — designed for process engineers.

9Learning Modules

10+Interactive Sims

3DReal-time Models

AIEngineering Tutor

🌊

01 — Continuity & Bernoulli

Mass-flow conservation, pressure-velocity trade-off, venturi 3D simulator with live particles and energy bars.

3D Duct Sim · Energy Bars →

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02 — Cyclone Separator

Animated 3D cyclone with dual vortex, dust capture, efficiency estimation and Darcy-Weisbach pressure drop.

3D Cyclone · Live Metrics →

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03 — Gas Volume Correction

Actual vs normal conditions, molecular simulation, temperature & pressure expansion, moisture correction.

Molecular Sim · Ideal Gas →

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04 — Psychrometrics

Dew point cooling chamber, Antoine saturation curve, condensation analysis for kiln gas systems.

Antoine Eq · Condensation →

Visual Learning

Interactive 3D simulations bring fluid mechanics to life with real-time particle animation.

Hands-On Practice

Adjust parameters, run calculations, explore virtual lab experiments with instant feedback.

Get Certified

Complete adaptive quizzes and earn your mastery certificate with holographic score.

Continuity Equation & Bernoulli Principle

Adjust diameter and velocity — observe how pressure and flow respond in real-time.

Continuity + Bernoulli 3D Venturi Simulation

Particles speed up in the throat; static pressure converts to kinetic energy.

LIVE ENERGY FLOW

3D cut-away ductA₁/A₂ —

Inlet · low V · high P

Throat · high V · low P

Outlet recovery

ṁ = —

Static pressure Kinetic energy Conserved mass flow

Parameters & live resultsṁ = ρAV

Inlet area A₁ (m²)0.80

Throat A₂ (m²)0.30

Velocity V₁ (m/s)8.0

Density ρ (kg/m³)1.20

Mass flow ṁ

—

kg/s

Throat V₂

—

m/s

Static pressure at throat—

Kinetic energy at throat—

P₁ + ½ρV₁² = P₂ + ½ρV₂²

—

Adjust to see venturi effect.

Worked Examples — Cement Plant

Cyclone Separator & Pressure Drop

Animated 3D cyclone with tangential inlet, helical vortex and dust capture.

Cyclone Separator — Live 3D Simulation

Tangential inlet → outer downward dirty-gas vortex → inner upward clean-gas vortex → dust hopper.

LIVE 3D VORTEX

3D Cyclone — helical streamlinesη —

Dust-laden gas inlet

Clean gas via vortex finder

Outer vortex active

Dust → hopper

Outer downward vortex Inner upward (clean) Dust to wall Collected solids

Operating parameterstune & observe

Inlet vel. (m/s)18

Cyclone dia. (m)1.0

Dust loading (g/m³)50

Particle dₚ (µm)25

Swirl strength1.15

Gas density (kg/m³)1.10

ΔP

—

Efficiency η

—

Cut d₅₀

—

µm

G-force

—

Flow Q

—

m³/s

—

Adjust sliders to see performance changes.

Darcy-Weisbach Pressure Drop

ΔP = f · (L/D) · (ρV²/2) — pipe + fittings

PIPE LOSS

Length L (m)50

Diameter D (m)0.60

Velocity V (m/s)15.0

Friction f0.020

Density ρ (kg/m³)1.10

Add fittings:

No fittings added

ΔP = f · (L/D) · (ρV²/2)

—

Pipe ΔP

—

Fittings ΔP

—

Total ΔP

—

Reynolds

—

Pipe friction

Fitting resistance

Gas Volume Correction

Convert actual to normal conditions — visualise molecular kinetic behaviour.

3D Molecular Chamber + Piston

Molecules expand with T, compress with P, vapour shares the volume.

ACTUAL ↔ NORMAL

3D molecular chamber—

Blue = dry gas molecules

Cyan = water vapour

Piston scales with T/P

Vact/VN —

Dry gas Moisture Fast (hot) molecules

Temperature (°C)150

Pressure (Pa abs)101325

Moisture (% vol)8

Normal V_N (Nm³/s)50

Actual V

—

m³/s

Normal V_N

—

Nm³/s

Dry V

—

m³/s

T factor

—

P factor

—

Expansion

—

× VN

Vact = VN × (T+273.15)/273.15 × 101325/P

—

Adjust T, P, moisture to see corrected volumes.

Psychrometrics & Dew Point

Dew point, humidity and Antoine saturation curve.

Humid-Gas 3D Cooling Chamber

Vapour condenses to droplets below dew-point.

DEW POINT LIVE

3D cooling chamber—

Dry gas

Vapour

Dew point —

Droplets appear

Antoine saturation curveactual Pv vs Psat

Dry-bulb T (°C)65

Moisture (% vol)12

Pressure (kPa)101.3

Cooling Simulator

Cooling T (°C)100

Above dew point.

Dew point

—

°C

Psat

—

kPa

Spec humidity

—

g/kg

—

kPa

Risk

—

Antoine: log₁₀(Psat) = A − B/(C+T); Pv = y·Ptot

—

Engineering Calculator

Step-by-step solutions with live diagrams.

Calculatorformula

Input

Result

Equation

Context

Virtual Engineering Lab — Playground

Tune any parameter and watch the cement-gas system respond.

Integrated 3D Plant Gas Circuit

Inlet duct → ID fan → cyclone → stack, fully live.

FULL SYSTEM LIVE

3D plant circuitQ —

Duct inlet

Stack outlet

Regime —

Fan power —

Duct D (m)0.8

Velocity (m/s)15.0

Temperature (°C)150

Pressure (kPa)101.3

Length L (m)80

Dust (g/m³)30

Fan eff. (%)68

—

m³/s

ṁ

—

kg/s

ΔP/m

—

Pa/m

—

kg/m³

—

Fan power

—

Tune any slider to see the system respond.

AI Engineering Tutor

Ask about fluid mechanics, cement gas-flow systems and pressure-drop troubleshooting.

3D concept networkready

AI Tutor

Hello! Ask me about continuity, Bernoulli, pressure drop, gas-volume correction, psychrometrics, cyclone separation or fan power.

Knowledge Check

Test your understanding — adaptive scoring.

3D mastery mapQ1

Progress: Q1

Score: 0 / 0

Certification Mode

Complete the assessment to earn your Mastery Certificate.

Holographic certificate—

Fluid Mechanics

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